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PCB Design and manufacturing

$30/hr Starting at $500

I offer end-to-end custom PCB design, embedded firmware development, and prototype validation for industrial and IoT applications, with a strong focus on ESP32-based wireless systems.

A recent project involved designing and delivering a 2-PCB wireless battery monitoring system for high-current lithium battery packs (400A+). The solution included a transmitter PCB for per-cell voltage and temperature sensing, and a receiver PCB with OLED display for real-time monitoring. Both boards were designed in Altium, integrated with ESP32 modules, and communicated wirelessly using ESP-NOW. The project covered schematic design, PCB layout, firmware development, BoM optimization, prototype manufacturing coordination, testing, and shipment for client validation.

My services include:

  • Custom PCB design (Altium / production-ready Gerbers)

  • ESP32 firmware development (sensor reading, wireless communication, display control)

  • IoT and wireless protocols (ESP-NOW, WiFi, BLE where required)

  • Prototype sourcing, assembly, and functional testing

  • Design reviews, documentation, and handover for mass production


Key differentiators:
✔ Strong understanding of real-world electrical constraints (high current, noise, isolation)
✔ Clear communication and stage-wise reviews to avoid scope creep
✔ Designs optimized for manufacturability and scalability
✔ Experience coordinating with PCB manufacturers and enclosure integration

If you need a reliable engineering partner to take your hardware idea from concept to a tested, production-ready prototype, I can support the entire journey.

About

$30/hr Ongoing

Download Resume

I offer end-to-end custom PCB design, embedded firmware development, and prototype validation for industrial and IoT applications, with a strong focus on ESP32-based wireless systems.

A recent project involved designing and delivering a 2-PCB wireless battery monitoring system for high-current lithium battery packs (400A+). The solution included a transmitter PCB for per-cell voltage and temperature sensing, and a receiver PCB with OLED display for real-time monitoring. Both boards were designed in Altium, integrated with ESP32 modules, and communicated wirelessly using ESP-NOW. The project covered schematic design, PCB layout, firmware development, BoM optimization, prototype manufacturing coordination, testing, and shipment for client validation.

My services include:

  • Custom PCB design (Altium / production-ready Gerbers)

  • ESP32 firmware development (sensor reading, wireless communication, display control)

  • IoT and wireless protocols (ESP-NOW, WiFi, BLE where required)

  • Prototype sourcing, assembly, and functional testing

  • Design reviews, documentation, and handover for mass production


Key differentiators:
✔ Strong understanding of real-world electrical constraints (high current, noise, isolation)
✔ Clear communication and stage-wise reviews to avoid scope creep
✔ Designs optimized for manufacturability and scalability
✔ Experience coordinating with PCB manufacturers and enclosure integration

If you need a reliable engineering partner to take your hardware idea from concept to a tested, production-ready prototype, I can support the entire journey.

Skills & Expertise

Embedded DevelopmentEmbedded Hardware DesignEmbedded SystemsPCB DesignPCB FabricationPcb Layout

46 Reviews

  • Dominic Printer says,

    Thank you

    for Catholic Missal Text Extraction on Apr 07, 2026

  • Dominic Printer says,

    Great Jobm

    for Catholic Missal Text Extraction on Apr 07, 2026

  • Dominic Printer says,

    for this text extraction job, the accuracy is very good. Thank you Sajid.

    for Catholic Missal Text Extraction on Mar 21, 2026

  • Theodore-TS says,

    Sajid supported us on a second engagement involving expansion of an existing data model and enrichment layering across multiple source files. He handled schema alignment, UEI-based joins, and output validation carefully while maintaining row integrity and deterministic exports. Execution was methodical and consistent. Strong attention to detail and reliable follow-through. We would work with him again on structured data modeling and enrichment projects.

    for Canonical Data Engineer on Mar 12, 2026

  • Theodore-TS says,

    Sajid executed a structured data engineering engagement for us involving aggregation integrity, normalization, and deterministic output controls across federal datasets. The work required precision around metric logic and validation standards. He was detail-oriented, responsive to specification refinements, and delivered outputs that met our acceptance criteria. Professional, disciplined, and technically sound. We would engage him again for similar data engineering work.

    for Canonical Data Engineer on Mar 12, 2026

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