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PCB Design and manufacturing

$30/hr Starting at $500

I offer end-to-end custom PCB design, embedded firmware development, and prototype validation for industrial and IoT applications, with a strong focus on ESP32-based wireless systems.

A recent project involved designing and delivering a 2-PCB wireless battery monitoring system for high-current lithium battery packs (400A+). The solution included a transmitter PCB for per-cell voltage and temperature sensing, and a receiver PCB with OLED display for real-time monitoring. Both boards were designed in Altium, integrated with ESP32 modules, and communicated wirelessly using ESP-NOW. The project covered schematic design, PCB layout, firmware development, BoM optimization, prototype manufacturing coordination, testing, and shipment for client validation.

My services include:

  • Custom PCB design (Altium / production-ready Gerbers)

  • ESP32 firmware development (sensor reading, wireless communication, display control)

  • IoT and wireless protocols (ESP-NOW, WiFi, BLE where required)

  • Prototype sourcing, assembly, and functional testing

  • Design reviews, documentation, and handover for mass production


Key differentiators:
✔ Strong understanding of real-world electrical constraints (high current, noise, isolation)
✔ Clear communication and stage-wise reviews to avoid scope creep
✔ Designs optimized for manufacturability and scalability
✔ Experience coordinating with PCB manufacturers and enclosure integration

If you need a reliable engineering partner to take your hardware idea from concept to a tested, production-ready prototype, I can support the entire journey.

About

$30/hr Ongoing

Download Resume

I offer end-to-end custom PCB design, embedded firmware development, and prototype validation for industrial and IoT applications, with a strong focus on ESP32-based wireless systems.

A recent project involved designing and delivering a 2-PCB wireless battery monitoring system for high-current lithium battery packs (400A+). The solution included a transmitter PCB for per-cell voltage and temperature sensing, and a receiver PCB with OLED display for real-time monitoring. Both boards were designed in Altium, integrated with ESP32 modules, and communicated wirelessly using ESP-NOW. The project covered schematic design, PCB layout, firmware development, BoM optimization, prototype manufacturing coordination, testing, and shipment for client validation.

My services include:

  • Custom PCB design (Altium / production-ready Gerbers)

  • ESP32 firmware development (sensor reading, wireless communication, display control)

  • IoT and wireless protocols (ESP-NOW, WiFi, BLE where required)

  • Prototype sourcing, assembly, and functional testing

  • Design reviews, documentation, and handover for mass production


Key differentiators:
✔ Strong understanding of real-world electrical constraints (high current, noise, isolation)
✔ Clear communication and stage-wise reviews to avoid scope creep
✔ Designs optimized for manufacturability and scalability
✔ Experience coordinating with PCB manufacturers and enclosure integration

If you need a reliable engineering partner to take your hardware idea from concept to a tested, production-ready prototype, I can support the entire journey.

Skills & Expertise

Embedded DevelopmentEmbedded Hardware DesignEmbedded SystemsPCB DesignPCB FabricationPcb Layout

41 Reviews

  • Ash93 says,

    It was a pleasure working with Sajid’s team while troubleshooting the Microsoft Flow issues. The team was responsive, knowledgeable, and collaborative throughout the process.

    for Need help with Power Automate on Feb 03, 2026

  • Ash93 says,

    Sajid's Power Automate team was highly skilled and knowledgeable. They understood the issue very quickly and were able to identify the right solution without unnecessary back-and-forth. I’m very satisfied with the quality of their work and would definitely recommend them.

    for Need help with Power Automate on Feb 02, 2026

  • Waldo 2 says,

    This is the second project that I worked on with Sajid. Solid work. Great results.

    for Auto convert Actors list to database on Jan 20, 2026

  • Pascal 63 says,

    As usual, I'm totally satisfied about the mission asked to Sajid. He is very professionnel and his support is always helpful for our company.

    for P5871_Shipment Validation on Jan 14, 2026

  • Waldo 2 says,

    Fantastic work. I tasked Sajid with a concept that I had been dreaming of for years and he solved it in no time. Fast, elegant. Sajid goes beyond getting the job done, he is a thought partner. I highly recommend!

    for Auto convert Actors list to database on Jan 12, 2026

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