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PCB Design and manufacturing

$30/hr Starting at $500

I offer end-to-end custom PCB design, embedded firmware development, and prototype validation for industrial and IoT applications, with a strong focus on ESP32-based wireless systems.

A recent project involved designing and delivering a 2-PCB wireless battery monitoring system for high-current lithium battery packs (400A+). The solution included a transmitter PCB for per-cell voltage and temperature sensing, and a receiver PCB with OLED display for real-time monitoring. Both boards were designed in Altium, integrated with ESP32 modules, and communicated wirelessly using ESP-NOW. The project covered schematic design, PCB layout, firmware development, BoM optimization, prototype manufacturing coordination, testing, and shipment for client validation.

My services include:

  • Custom PCB design (Altium / production-ready Gerbers)

  • ESP32 firmware development (sensor reading, wireless communication, display control)

  • IoT and wireless protocols (ESP-NOW, WiFi, BLE where required)

  • Prototype sourcing, assembly, and functional testing

  • Design reviews, documentation, and handover for mass production


Key differentiators:
✔ Strong understanding of real-world electrical constraints (high current, noise, isolation)
✔ Clear communication and stage-wise reviews to avoid scope creep
✔ Designs optimized for manufacturability and scalability
✔ Experience coordinating with PCB manufacturers and enclosure integration

If you need a reliable engineering partner to take your hardware idea from concept to a tested, production-ready prototype, I can support the entire journey.

About

$30/hr Ongoing

Download Resume

I offer end-to-end custom PCB design, embedded firmware development, and prototype validation for industrial and IoT applications, with a strong focus on ESP32-based wireless systems.

A recent project involved designing and delivering a 2-PCB wireless battery monitoring system for high-current lithium battery packs (400A+). The solution included a transmitter PCB for per-cell voltage and temperature sensing, and a receiver PCB with OLED display for real-time monitoring. Both boards were designed in Altium, integrated with ESP32 modules, and communicated wirelessly using ESP-NOW. The project covered schematic design, PCB layout, firmware development, BoM optimization, prototype manufacturing coordination, testing, and shipment for client validation.

My services include:

  • Custom PCB design (Altium / production-ready Gerbers)

  • ESP32 firmware development (sensor reading, wireless communication, display control)

  • IoT and wireless protocols (ESP-NOW, WiFi, BLE where required)

  • Prototype sourcing, assembly, and functional testing

  • Design reviews, documentation, and handover for mass production


Key differentiators:
✔ Strong understanding of real-world electrical constraints (high current, noise, isolation)
✔ Clear communication and stage-wise reviews to avoid scope creep
✔ Designs optimized for manufacturability and scalability
✔ Experience coordinating with PCB manufacturers and enclosure integration

If you need a reliable engineering partner to take your hardware idea from concept to a tested, production-ready prototype, I can support the entire journey.

Skills & Expertise

Embedded DevelopmentEmbedded Hardware DesignEmbedded SystemsPCB DesignPCB FabricationPcb Layout

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